Posts Tagged ‘lintel’

Barn Door

Sunday, February 22nd, 2009

The doorway opening is much wider than a standard hardwood door, so there’s room for some windows on the side.  The original barn doorway opening did not seem to have any right angles in it!

Door Frame with windows to right

Door Frame with windows to right

Standard hardwood door with windows on right

Standard hardwood door with windows on right



I’ve only concreted in each post of the door frame leaving a gap in the middle to route the soil pipe through. Wickes sell a Premium Hardwood Door Frame for £50, but I had to chop about 4 inches off the bottom of the door so that it would fit, so I would have had to modify the door frame anyway.

Door frame ready to be concreted in place.

Door frame ready to be concreted in place.

The door is made by Magnate Alicante Hardwood Door, Magnate Price £182.03. Ebay price £10

The exterior Alicante mortice and tenon door is manufactured from premium quality hardwood and over veneered facings.

The hardwood Alicante door features a nine light design above six solid panels giving an appearance more suitable for rural settings!


Barn Door Open

Barn Door Open

Replacing the rotten lintel

Friday, December 12th, 2008

The original lintel above the front door is made from 3 pieces of oak, the outer piece was looking a little rotten …

barnconversion-original-rotten-lintel.jpg

So the outer section only is replaced with a nice new pre-stressed concrete lintel that was imported from the UK!  I originally planned to put 3 of these Wickes concrete lintels in the doorway and remove all the pieces of Oak (there were 3 pieces of Oak spanning the doorway). Unfortunately the span on the inside of the door was greater that the outside span, so the concrete lintels that we had bought from England were not long enough.   The French concrete lintels available in Point.P. did not seem to have any rebar in them, so I decided to leave one of the Oak lintels in place on the inside of the door.

HEALTH AND SAFETY WARNING : This is not the correct way to replace a lintel, it should be supported by a piece of timber passing through the wall resting on acro props on either side of the wall.

wickes concrete lintel

None of the stone above the doorway fell in to the opening when the original oak lintel was removed.   Whilst we had placed scaffold in the wall to prevent the wall from collapsing, the scaffold never took the weight of the wall.  In fact the stones above the doorway hardly moved at all.  There was slight movement when we pulled one end of the original lintel out of the wall, I think that pointing all the stonework just above the doorway a couple of days before we replaced the lintel prevented any major stone movement.